The right tools for the (monumental) job

Greetings from the Penn Museum’s Conservation Lab Annex (CLA)! You may remember from our first post the scale (large!) and types of objects we are going to be working on over the next few years. We are mostly working on architectural elements like doorways, windows, and columns that were part of the palace complex of the Pharaoh Merenptah, who ruled Egypt from Memphis from 1213–1203 BC. To put things in perspective, the doorway we are currently working on is over 12 ft tall and many of its fragments weigh hundreds of pounds. That means we have had to add a few new tools that are not typically found in a museum’s conservation lab. Most recently we’ve started utilizing a lot of new tools including a forklift, a gantry, and large-scale sandboxes.  

  • Forklift – A few weeks ago, the whole Ancient Egypt and Nubia Galleries Team attended a certification workshop in forklift operation. The certification course taught us the basics in how to safely operate our electric forklift. Having our own forklift onsite allows us to easily move some of the large stone fragments in and out of the lab, reorganize the layout of the warehouse to create space for rigging and lifting, and organize all of the Merenptah Palace pieces into one area.   
Egyptian Section Curator Dr. Jennifer Wegner smoothly maneuvering the forklift during our training session.
  • Gantry – At CLA we have a gantry crane in the warehouse which allows us to rig and lift some of the heaviest objects and fragments. This is especially important when we are trying to dry-fit pieces together before making more permanent joins. There are lots of different ways to rig or strap a fragment for lifting, but we’ve found that using shorter straps with a choke hitch is the safest way to lift our artifacts. In the photo below you can see that’s exactly what we’ve done. Once we have the straps secured and fully supporting the object, we begin to slowly lift, making sure the straps settle and don’t slip or re-adjust, dropping the object.  
CLA team using the gantry to lift part of the lintel from Doorway 1.
  • Sandbox – Sandboxes are often used in conservation to support objects during joining. Using a sandbox, we can place an object inside at whatever angle we need to in order to support the object on top with nothing but the weight of gravity. At CLA, our objects are quite large, so we are using old shipping crates and converting them into large sandboxes to accommodate our needs. In the photos below you can see the process of moving a fragment into the sandbox and then in the second photo you can see that fragment has been placed in such a way that it can now support the weight of the second, joining fragment on top of it. The blue tape serves as a guide to help us know exactly how the two pieces fit together once we have applied the adhesive and are ready to do the final joining. 
CLA team moving part of the lintel from Doorway 1 into a sandbox.
Fragments of Doorway 1 lintel being dry-fit together in the sandbox prior to joining.
  • Dremel – Lastly, and on a much smaller scale, we’ve been using a few different power tools. The most helpful so far has been the Dremel. While the Dremel is not a completely foreign tool to many conservators, it is most often used for making mounts or sanding fills and/or cross-sections. In this case we are using the Dremel to cut and remove all restoration pins that have become heavily corroded over the years, expanded, and are causing damage to the stone.   
Corroded ferrous pins from a previous restoration being cut and removed from Doorway 1 fragments.

As with any job, having the right tools is really important, for success and safety! We look forward to continuing to share the progress we’ve made on this project from our home offices, as we continue to work from home.